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ProductsHigh-Volume 4-Cavity Precision Injection Mold with Advanced Thermal Management
High-Volume 4-Cavity Precision Injection Mold with Advanced Thermal Management
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High-Volume 4-Cavity Precision Injection Mold with Advanced Thermal Management

High-Volume 4-Cavity Precision Injection Mold with Advanced Thermal Management | JST Mold Engineering Excellence

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High-Volume 4-Cavity Precision Injection Mold with Advanced Thermal Management | JST Mold Engineering Excellence
Maximizing Production Throughput with Precision Engineering
This sophisticated 4-cavity injection mold represents the ideal solution for high-volume manufacturing of circular technical components. Engineered for the automotive, medical, and high-end industrial sectors, this tooling is designed to deliver maximum output while maintaining absolute dimensional consistency across all cavities. The symmetrical 4-cavity layout, combined with an integrated hot runner system and high-density cooling, ensures that every part produced meets the most stringent quality standards at the lowest possible cycle time.
Key Technical Features & Engineering Innovations
  • High-Performance 4-Cavity Configuration:Specifically designed for scalability, our 4-cavity layout doubles or triples production capacity compared to standard tools, ensuring a faster ROI and lower cost-per-part for large-scale projects.
  • Advanced Multi-Zone Hot Runner Integration:Featuring a precision-balanced hot runner manifold, this mold ensures uniform plastic flow and pressure across all cavities. This technology eliminates material waste (runners) and provides superior control over part weight and gate quality.
  • Sophisticated Multi-Circuit Cooling System:The extensive network of integrated cooling lines (red and blue hoses) is strategically mapped to each cavity. This high-efficiency thermal management prevents part warping and significantly reduces cooling time, allowing for rapid, continuous injection cycles.
  • Precision Sensor & Automation Integration:The mold is equipped with integrated thermal sensors and electrical interfaces for real-time process monitoring. This "smart mold" capability is essential for modern automated production lines requiring high-level data feedback and zero-defect quality control.
The JST Mold Strategic Advantage
  1. Engineered for 24/7 Production:Built with premium hardened steels (S136, 1.2344, or NAK80), our multi-cavity tools are designed to survive millions of shots in high-pressure environments with minimal maintenance requirements.
  1. Cycle Time Optimization:Through advanced Mold Flow simulation, we optimize every aspect of the gating and cooling process, helping our clients achieve the fastest possible time-to-market.
  1. Micron-Level Cavity Consistency:Utilizing high-speed CNC and mirror EDM, we ensure that the dimensions of Cavity 1 are identical to Cavity 4, guaranteeing 100% interchangeability of the final parts.
Technical Specifications
  • Tooling Type: High-Precision 4-Cavity Injection Mold
  • Runner System: Balanced Multi-Tip Hot Runner
  • Application: Circular automotive components, precision caps, industrial seals, medical parts
  • Steel Material: Hardened Stainless S136, 1.2344, or NAK80 (HRC 48-52)
  • Tolerance Control: +/- 0.005mm to 0.01mm
  • Mold Life Expectancy: 1,000,000+ Cycles
  • Standards: DME / HASCO / LKM Global Standard Compatibility
Key Words Tags

4-cavity injection mold, hot runner plastic tooling, multi-cavity mold maker, JST Mold precision engineering, circular plastic part mold, high-volume production tooling, industrial plastic manufacturing, automotive component mold, high-volume, Smart Mold.