Electronic
16-Cavity Transparent Parts | High-Volume Optical Precision
High-Efficiency 16-Cavity Transparent Plastic Injection Molding | Precision Tooling Solutions by JST Mold
Specifications
- Material:
- Medical-grade PP / PC / Clear ABS (High-Clarity Resins)
- Process:
- High-Speed Multi-Cavity Molding (Fully Balanced Hot Runner System)
- Mechanism:
- Synchronized Stripper Plate / Air-Assist Ejection for zero-mark release
- Tolerance:
- +/- 0.02mm (Ultra-Strict Wall Thickness & Concentricity Control)
- Surface Finish:
- SPI-A2 Mirror Polish (Optically Clear / Flash-Free Execution)
- Mold Steel:
- S136 ESR / 1.2083 (Vacuum Hardened HRC 50-54 for Mirror Stability)
- Quality Control:
- CPK > 2.0 / 1.0M+ Shots Lifecycle Warranty / Full CMM Validation
Product Description:
High-efficiency 16-cavity precision tooling engineered for mass production of transparent technical components. Features a fully balanced hot runner system to ensure uniform filling across all cavities and prevent optical distortion. Optimized for rapid cycle times and cleanroom-compatible operation, delivering consistent dimensional accuracy and superior surface clarity for Tier-1 medical or electronic applications.
JST Mold: Strategic High-Volume Production Solutions
This high-precision technical sample showcases our expertise in 16-cavity transparent injection molding. Designed for maximum manufacturing efficiency, this multi-cavity tooling solution is ideal for high-volume production of transparent or translucent components used in medical devices, fluid management systems, and precision electronics. By utilizing a 16-cavity configuration, JST Mold provides our clients with a significant reduction in per-unit costs while maintaining absolute dimensional consistency across all cavities.
Precision Engineering and Material Clarity
Achieving flawless optical clarity in multi-cavity molds is a major technical challenge. JST Mold excels in the processing of high-transparency resins (such as medical-grade PP, PC, or PE), ensuring every part is free from flow marks, bubbles, or contamination. Our engineering team utilizes advanced hot runner technology and optimized gating designs to ensure balanced filling and consistent part weight. As a partner for Tier-1 suppliers, we guarantee that every micron of these complex parts meets your most rigorous assembly and safety standards.
Personalized Customization and Fast Lead Time Guarantee
At JST Mold, we are committed to speed-to-market without compromising on technical quality. We offer personalized customization for every project, providing a full Design for Manufacturing (DFM) analysis to optimize your high-cavitation tooling. Our streamlined production process allows us to offer a fast turnaround on complex 16-cavity molds, with guaranteed lead times for T1 samples. From initial concept to high-volume mass production, we provide a reliable and efficient path to success for your precision plastic projects.
Technical Specifications Overview
- Product Category: 16-Cavity High-Efficiency Precision Mold
- Material Compatibility: Transparent / Translucent Engineering Plastics (PP, PC, PE, etc.)
- Primary Application: Medical Device Connectors, Electronic Housings, Fluid Systems
- Precision Tolerance: Micron-level stability within +/- 0.01mm
- Surface Quality: High-Clarity Technical Finish / Optical Grade
- Mold Life Expectancy: Designed for 1,000,000+ Production Cycles
- Service Model: Full Turnkey OEM/ODM Design, Tooling, and Mass Production
- Delivery Performance: Rapid T1 Prototyping and Fast Track Production Schedules