Injection Molding
5-Ton Heavy-Duty Injection Mold | Large-Scale Structural Tooling
5T large injection tooling for household appliance. Engineering & Project, Filling Parts analysis, Injection Moulds, Rapid prototyping
Specifications
- Material:
- PP / ABS / PA6+GF (Industrial-Grade High-Stability Polymers)
- Process:
- Sequential Valve Gated Hot Runner (High-Shot Weight Precision)
- Mechanism:
- Heavy-Duty Hydraulic Slide System & Large-Stroke Lifter Architecture
- Tolerance:
- +/- 0.15mm (Tight Tolerance Control over Large Dimensional Spans)
- Surface Finish:
- Mold-Tech Texture / VDI 3400 Ref. 27-33
- Mold Steel:
- 1.2738HH / P20+Ni (Pre-hardened HRC 35-38 for Massive Core Blocks)
- Quality Control:
- Real-time Cavity Pressure Sensing / 100% CMM Plate Alignment
Product Description:
High-capacity 5-ton industrial injection tool engineered for large-scale structural components requiring superior dimensional stability. This tooling features a sophisticated hot runner system with integrated manifold wiring and cooling layouts designed to manage extreme thermal loads. Optimized for heavy-duty production environments, it utilizes premium 1.2738HH steel to prevent core deflection under high clamping pressures. Specifically developed for Tier-1 automotive and appliance sectors to ensure consistent wall thickness and zero-defect surface integrity in high-volume, large-part manufacturing.
Product Overview
This is a high-performance, large-scale plastic injection mold engineered for the most demanding industrial applications. This robust tooling is designed to produce large, complex plastic components that require high structural integrity and dimensional stability, typically seen in the automotive, HVAC, or large appliance industries.
At JST Mold, we pride ourselves on our "Big Mold" engineering capabilities. This fully assembled mold features a sophisticated management system for temperature and mechanical movements, ensuring a stable, high-speed production environment for high-volume manufacturing orders.
Key Features
- Robust Heavy-Duty Construction: Built on a reinforced precision-ground mold base, designed to maintain perfect alignment even under the extreme clamping forces of large-tonnage injection machines.
- Advanced Multi-Circuit Cooling System: Features an extensive network of cooling lines (visible via the red and blue hoses) strategically positioned to ensure rapid heat dissipation and uniform cooling for large part surfaces.
- Integrated Hot Runner & Hydraulic Systems: Equipped with high-end hot runner manifolds and hydraulic core-pulling cylinders to handle complex geometries and ensure optimal material flow during the injection process.
- Safety & Maintenance-Friendly Design: Includes heavy-duty lifting eyes and standard-compliant electrical/hydraulic connections for safe handling and simplified on-site maintenance.
- Long-Term Durability: Constructed with premium hardened steels (e.g., 1.2738H, 718H, or P20) to guarantee a mold life of 500,000 to 1,000,000+ shots without compromising precision.
Technical Specifications
Item | Details |
Mold Type | Large-Scale Industrial Injection Mold |
Application | Automotive Body Parts, Large Appliance Housings, Industrial Tubs |
Runner System | High-Performance Hot Runner (Sequential Gating available) |
Tooling Steel | Premium Hardened Tool Steel (S136, 1.2344, 718H) |
Mechanism | Hydraulic Core-Pulling & Precision Ejection |
Cooling | Multi-Zone Optimized Water Cooling System |
Mold Life | High-Volume (Up to 1,000,000 shots) |
Quality Standard | Fully Compliant with IATF 16949 / ISO 9001 |
Why Choose JST Mold for Large-Scale Projects?
- Massive Machining Capability: Our facility is equipped with large-bed CNC and EDM machines that can process mold bases weighing up to several tons.
- Turnkey Engineering: From initial Mold Flow analysis to final T1 trial on large-tonnage machines, we manage every step of your big-part project.
- Proven Reliability: We serve global Tier-1 automotive and industrial clients, delivering molds that run 24/7 in high-production environments with minimal downtime.